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School of Engineering and Informatics (for staff and students)

Materials & Manufacturing Processes (H7106)

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Materials and Manufacturing Processes

Module H7106

Module details for 2026/27.

15 credits

FHEQ Level 4

Library

Material science; selection of materials. Jones, S.W.
Selection and use of engineering materials, Charles, J.A., Crane, F.A.A., Furness, J.A.G.
Materials science and engineering; an introduction, Callister, W.D.
Materials selection in mechanical design, Ashby, M.F.
Engineering mechanic, Statics, Bedford, A, Fowler, W., any edition
Engineering mechanics , Vol. 1, Statics, Meriam, J. L, Kraige, L.G., Wiley, any edition
Statics and Mechanics of materials, Hibbeler, R.C., SI, ed. Pearson
Mechanics for engineers, Statics, Beer, F. P., Johnston, E. R., any edition
Mechanics of Materials, Beer, F.P., and Johnson, E.R.,
Mechanics of Materials, Gere, J.M. and Timoshenko, S.P.,

Module Outline

The main objective of this module is to inform students about the importance of the relationships between product design, material properties and manufacturing processes for the production of products that satisfy customer quality and functionality requirements. The necessary supporting IT infrastructure is also introduced. The student will acquire knowledge to enable them to make economically viable selections of materials and manufacturing processes. The module also considers how to minimise environmental impact.

The failure mode of materials is considered in the context of product functionality, factors of safety and manufacturing processes.

AHEP4 Learning Outcomes
C1, C2, C3, C4, C5, C12, C14, C15, M1, M2, M3, M4, M5, M12

Module learning outcomes

Describe and classify common engineering materials (metals, polymers, ceramics, composites) in terms of their atomic structure, bonding, and resulting mechanical properties.

Compare and select appropriate manufacturing processes for given material types and design requirements, justifying choices based on process capabilities, limitations, and sustainability considerations.

Apply and evaluate appropriate materials and manufacturing processes in the design and prototyping of an engineering component, using experimental data to evaluate design choices and recommend improvement

Communicate and present technical findings effectively, using clear written, visual, and oral formats to convey the outcomes of a prototyping process to a technical audience.

TypeTimingWeighting
Coursework30.00%
Coursework components. Weighted as shown below.
MediaT1 Week 11 (15 minutes)100.00%
Computer Based ExamSemester 1 Assessment70.00%
Timing

Submission deadlines may vary for different types of assignment/groups of students.

Weighting

Coursework components (if listed) total 100% of the overall coursework weighting value.

TermMethodDurationWeek pattern
Autumn SemesterLaboratory2 hours01111000000
Autumn SemesterLecture2 hours11111011110
Autumn SemesterPractical2 hours00000011000
Autumn SemesterLaboratory4 hours00000100000
Autumn SemesterLecture1 hour11111111110
Autumn SemesterLaboratory2 hours00000000110

How to read the week pattern

The numbers indicate the weeks of the term and how many events take place each week.

Dr Philip Howes

Assess convenor
/profiles/630659

Please note that the University will use all reasonable endeavours to deliver courses and modules in accordance with the descriptions set out here. However, the University keeps its courses and modules under review with the aim of enhancing quality. Some changes may therefore be made to the form or content of courses or modules shown as part of the normal process of curriculum management.

The University reserves the right to make changes to the contents or methods of delivery of, or to discontinue, merge or combine modules, if such action is reasonably considered necessary by the University. If there are not sufficient student numbers to make a module viable, the University reserves the right to cancel such a module. If the University withdraws or discontinues a module, it will use its reasonable endeavours to provide a suitable alternative module.

School of Engineering and Informatics (for staff and students)

Education and Students Office:
Faculty of Science, Engineering and Medicine, Chichester 1 Room 002
Email: fosem-info@sussex.ac.uk
Telephone: 01273 (67) 8195